Biocompatible 3D Printing Materials: ISO 10993 and USP Class VI Explained

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Biocompatible 3D Printing Materials: ISO 10993 and USP Class VI Explained

Designing a medical device, a lab component or a part that touches skin? Here is what ISO 10993 and USP Class VI actually mean, how they differ, and what to ask before you print.

By Quick 3D · 3 min read

What does “biocompatible” mean?

A biocompatible material has been tested to show it does not cause an unacceptable biological reaction — such as toxicity, irritation or an allergic response — when it contacts the body in a defined way. Biocompatibility is never absolute: it always depends on what touches the body, where and for how long.

In short: a biocompatibility certificate says a material passed specific tests for specific contact conditions. It is a starting point for your device — not approval of the finished product.

ISO 10993 explained

ISO 10993 is an international series of standards for the biological evaluation of medical devices. Rather than one single test, it is a framework: the tests required depend on the type of body contact (for example skin, mucosal membrane or blood) and its duration (limited, prolonged or long-term).

Common evaluations in the series include:

  • Cytotoxicity — does the material harm cells?
  • Sensitisation — can it cause an allergic reaction?
  • Irritation — does it irritate skin or tissue?

Further tests apply for longer or more invasive contact.

USP Class VI explained

USP Class VI comes from the United States Pharmacopeia. It classifies plastics using a set of biological reactivity tests, and Class VI is the most rigorous of the plastic classes. It is widely used as a benchmark for materials in medical, pharmaceutical and laboratory components.

Clear 3D printed prototype held in hand
Clear prototypes are common in medical device development.

ISO 10993 vs USP Class VI

ISO 10993USP Class VI
What it isA framework of standards for evaluating medical devicesA classification of plastics by biological reactivity tests
Tests chosen byType and duration of body contactA fixed set of tests for the class
Typical useMedical device development and regulatory submissionsMaterial benchmark for medical, pharma and lab components
Certified material ≠ approved device. Printing, post-curing, cleaning, finishing and sterilisation can all affect the final part. The device manufacturer remains responsible for validating the finished device and its regulatory approval.

Biocompatible 3D printing at Quick 3D

Quick 3D’s material library includes ISO 10993 biocompatible materials with full traceability, and materials with USP Class VI certification. Tell us your application and we will recommend a suitable material and share its documentation.

Typical uses include device prototypes, clear fluidic parts, anatomical models, and jigs and fixtures for device production lines. See 3D printing for medical and healthcare.

Questions to ask your supplier

  • Which standard, and which specific tests, does the material certificate cover?
  • Can you provide the certificate, technical data sheet and safety data sheet?
  • What post-processing and cleaning does the material supplier specify?
  • Is the material lot traceable?
  • Which process and resin or powder will my part be printed in?

For more on certifications, read What does UL94 V-0 mean? and our checklist for choosing a 3D printing service.

Frequently asked questions

What is ISO 10993?

ISO 10993 is an international series of standards for the biological evaluation of medical devices. The tests required depend on the type and duration of body contact.

What is USP Class VI?

USP Class VI is a United States Pharmacopeia classification for plastics based on biological reactivity tests. Class VI is the most rigorous of the plastic classes.

Does a biocompatible material make my device approved?

No. A material certificate covers the material under specific test conditions. Processing, cleaning and sterilisation affect the final part, and the device manufacturer must validate the finished device.

Does Quick 3D offer biocompatible 3D printing materials?

Yes. Our material library includes ISO 10993 biocompatible materials with full traceability and materials with USP Class VI certification. We can recommend a material and share its documentation.

Need a biocompatible material?

Tell us your application and contact type. We’ll recommend a suitable material and share its certificates and data sheets.

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